11/4/2023 0 Comments Manufacturing efficiency![]() If performance is low, it may suggest bottlenecks in the production process that need to be addressed. Quality - Refers to the percentage of products that meet the required quality standards.īreaking down efficiency into these three components allows manufacturers to identify specific areas for improvement.įor example, low availability may indicate frequent breakdowns with the equipment, which ultimately means emotional breakdowns for the team.Performance - Measures how well the equipment or process is performing compared to its maximum potential output.Availability - Refers to the amount of time that the equipment or process is available for use.OEE takes into account three factors that contribute to overall productivity: The goal is to create value for the customer while minimizing manufacturing waste, and OEE is used as a tool to help achieve this goal. In contrast, OEE in lean manufacturing strongly emphasizes quality and efficiency. In traditional manufacturing, the focus is often on maximizing the output of equipment and processes without necessarily considering the quality or efficiency of the final result. It measures the effectiveness of equipment or manufacturing processes while producing quality products on time. New Manufacturing Method for Paper Filler and Fiber Materials (pg.Overall equipment effectiveness (OEE) is a performance metric in manufacturing to calculate the productivity and efficiency of a production process.Dry Kraft Pulping at Ambient Pressure for Cost-Effective Energy Savings and Pollution Deductions (pg.Hot Rolling Scrap Reduction through Edge Cracking and Surface Defects Control.Flexible Hybrid Friction Stir Joining Technology.Energy Saving Melting and Revert Reduction Technology (E-SMARRT).Electrohydraulic Forming of Near-Net Shape Automotive Panels.Upon initial product conceptualization, new design and process tools could enable selection of a manufacturing process to meet specific cost, time, energy intensity, and life-cycle energy consumption requirements. The same is true of technologies that enable the manufacture of materials or components that increase recycling and recyclability. New manufacturing technologies that reduce process steps, materials usage, or part counts will reduce the energy embedded in the manufacturing value chain and decrease the use of raw materials in multiple markets. ![]() Novel Steels for High-Temperature Carburizing (pg.Grand Challenge Portfolio: Driving Innovation in Industrial Efficiency.Rapid Conditioning for Next-Generation Melting (pg.Energy-Intensive Processes Portfolio: Addressing Key Energy Challenges Across U.S.Minimization of Blast Furnace Fuel Rate by Optimizing Burden and Gas Distribution.Low-Emissions Burner Technology using Biomass-Derived Liquid Fuels.Improved Heat Recovery in Biomass-Fired Boilers.Fuel-Flexible, Low Emissions Catalytic Combustor for Opportunity Fuels.Fuel-Flexible Combustion System for Refinery and Chemical Plant Process Heaters.Energy Efficient Melting and Direct Delivery of High Quality Molten Aluminum.Advanced Laser-Based Sensors for Industrial Process Control.Such technologies could enable or enhance water-based, selective extraction of critical materials from low-grade ores recovery of high-value materials in obsolete electronic equipment and waste and low-temperature, high-efficiency chemical or electrochemical processes. Non-thermal or lower-energy alternatives to conventional, high-temperature processing technologies will enable more efficient production or recovery of critical materials (metallic and non-metallic). Click the areas below to view our current projects in each. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high-quality products at competitive cost.įour process technology areas are expected to generate large energy, carbon, and economic benefits across the manufacturing sector. ![]() New process technologies can rejuvenate U.S.
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